TECHNICAL INFORMATION
Basic concept of power jets,
RS125R / RS250R
Concept of power jets (pwj): |
See Figure 1 below, which depicts the output
characteristics associated with the full
throttle engine operation The graph contains
the range B at around the peak power, the
range A before the peak power, and the range
C for over-revving ranges, each of which
requires the proper fuel flow rate. Settings
using Main jet only, however, provides
richer mixtures to the ranges A and C if
they meet the fuel flow rate requirements
for the range B. |
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In Figure 2, the
gently sloping, linear graph
represents fuel flow rate. From
Figure 1 showing the power curve
gives a mountain-shaped graph, we
can understand that a single Main
jet does not provide ideal fuel
mixtures for all of the A, B, and C.
The power jet can make the flow rate
closer to the ideal, mountain-shaped
graph. |
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Power jet setting for 2000
model year and later RS125R: |
The year 1999 and earlier RS125R has
carburetor settings which give fuel mixtures
suited for the peak power, using relatively
small Pwj#40s to avoid detonation.
The year 2000 and later model has the same
carburetor specifications as the RS250R, so
the same settings as the RS250R can be
applied to the model. Accordingly, the use
of larger #48 power jets give more torque.
However, since the RS125R is different from
the RS250R in engine capacity, the presence
of RC valves, and service speed range, it
has settings intended for the RS125R. |
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•Changes in carburetors (1998 - 2000
models): |
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'98•'99 |
2000 |
MJH, Body |
ř3.5 |
ř3.7 |
FLOAT LEVEL |
8.5mm |
8.0mm |
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•Engine characteristics with power
jet carburetors (2000 year model and later): |
1) |
Excellent over revving
characteristics |
2) |
Increased torque at speeds (10000
and over rpm) associated with rising |
3) |
Easy throttle opening |
4) |
High cornering performance resulting
from smooth, linear revving up |
5) |
Proper engine braking performance |
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Actual setting: |
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The fundamental setting should be that the
speed range preceding the peak power has
torqueful output while the high-speed range
has excellent over revving characteristics.
The standard settings at the time of leaving
the factory contain power jets (Pwj) of #40.
So, the Pwj should be changed to #48 after
running in, making sure the standard
settings.
Jet needle/Main jet settings (for snapping
after warming up) according to circuit run
weather conditions. |
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Basically, R1268/34-4clip or R1269/34-4clip
will be used for Jet needle. Snapping will
be used to make sure response for final
determination. |
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Select
Main jet which can provide at least 13000
rpm or more at each gear
Jets should be so selected that engine
feeling does not significantly change when
the power jets become ineffective. For
instance, settings for the main region seems
defective if the engine feeling drastically
seems lighter or heavier when power jets
become ineffective. It is recommended that
shift ups be made at around 13200 rpm and
smooth and higher engine speed be
aggressively used to keep engine speeds high
after shift ups for higher, increased
acceleration. |
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More practical specifications: |
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Various optional parts are provided to make
more practical the RS125R fitted with power
jet carburetors. |
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MJH (main jet
holder) |
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•Optional
3.9 diameter against
standard 3.7 diameter
Switch to this 3.9 diameter
MJH will give you more
smooth, powerful performance
immediately after opening
the throttle. The MJH,
however, should be returned
to the 3.7 if hunting
occurs. Hunting, even if you
tolerate, will degrade your
riding.
(In comparison with 1998 and
1999 year models, the 2000
year model will give you
less hunting and hesitation,
so you can use aggressively
3.9 MJH.)
•Optional Jet needle parts
have a 33-needle against the
standard a 34-needle.Their
use depends upon weather
conditions or course layouts
(rich by 0.5 step for the
same step number) |
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Pwj#48 settings for 1998 and
1999 models: |
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Even the 1998 and 1999 models can be
modified to have the same Pwj#48 settings as
the year 2000 specifications. At the time of
the modifications, changes of the oil level
to 8.0mm will provide the same power feeling
at high-speed ranges as the year 2000 model.
In addition, changes of MJH to 3.5 to 3.7 to
3.9 diameter will give more torque in the
lower and middle speed ranges. Hunting or
rich feeling, however, will tend to occur
more frequently.
To solve rich feeling while keeping the
torque feeling, Jet needle step numbers will
be slightly reduced, leading to less rich
feeling, improved responses over the entire
speed range with easier riding ensured. The
MJH and Jet needle should be well balanced.
Seeking torque feeling only will result in
hunting or rich feeling problems causing
degraded riding and time.
Settings should be selected which meet your
ways of riding (opening the throttle).
For settings for the years 1998 and 1999
models, either conventional Pwj#40 settings
or the year 2000 model settings should be
selected according to riders' choice.
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Changes in
oil levels in carburetors
will be accompanied by major
setting changes. If you feel
a problem in setting, it is
recommended to return to the
standard settings. |
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Power jet setting of NX5 (1999 to 2000 year
models): |
As shown in the figure, degraded power
(torque) feeling has been recovered by
lowering secondary compression. In addition
to modifications to ignition timing at
around maximum output engine speeds,
aggressive introduction of the new
carburetor power jets at speeds higher than
the maximum output speeds has resulted in
increased output and recovery of a drop in
output power following the peak power. For
this, the engine service range moves upwards
as compared with the 1998 year model, which
is a feature of the power jet carburetor
specifications. |
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Engine
characteristics with power jet carburetors |
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1)Excellent over revving characteristics
2)Significantly increased torque at speeds
(10000 and over rpm) associated with rising
3)Easy throttle opening
4)High cornering performance resulting from
smooth, linear revving up
5)Proper engine braking performance |
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Actual setting |
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The fundamental settings should be that low
and middle speed ranges have more torque
with linear output characteristics, allowing
easy throttle opening. The higher speed
range should have excellent over-revving
characteristics.
The standard settings at the time of leaving
the factory have power jets of #40. So, the
power jets should be changed to #48 after
running in, making sure the standard
settings.
Jet needle/Main jet settings (for snapping
after warming up) according to circuit run
weather conditions.
Basically, R1268/34-4clip or R1269/34-4clip
will be used for Jet needle. Snapping will
be used to make sure response for final
determination.
Select Main jet, which can provide at least
13000 rpm or more at each gear
Jets should be so selected that engine
feeling does not significantly change when
the power jets become ineffective. For
instance, settings for the main region seems
defective if the engine feeling drastically
seems lighter or heavier when power jets
become ineffective. It is recommended that
shift ups be made at around 13500 rpm and
smooth and higher engine speed be
aggressively used to keep engine speeds high
after shift ups for higher, increased
acceleration.
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Basically,
changes to Main jet and
Needle jet only should give
the nearly best settings
throughout the year.
However, since engine
service speed range moves
slightly higher than before,
changes should be made to
final and transmission gears
to ensure speeds during
rising at the corners. |
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More practical specifications |
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Various optional parts are provided to make
more practical the RS250R fitted with power
jet carburetors.
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MJH (main
jet holder)
Optional 3.9 diameter
available against standard
3.7 diameter
Switch to this 3.9 diameter
MJH will give you more
smooth, powerful performance
immediately after opening
the throttle. The MJH,
however, should be returned
to the 3.7 if hunting
occurs. Hunting, even if you
tolerate, will degrade your
riding. |
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Optional
Jet needle parts have a
33-needle against the
standard a 34-needle. Their
use depends upon weather
conditions or course layouts
(rich by 0.5 step for the
same step number) |
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Changes to
Pwj cut
12500 rpm and 12250 rpm are
available against the
standard 12750 rpm.
Earlier cut speeds will
ensure high-end revving
properties, but care should
be taken to avoid
detonation. |
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Key to power jet carburetor setting
<Notes on settings> |
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1)
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Settings
should be so made as to ensure torqueful low
and middle speeds with smooth high-end
revving, instead of seeking a punch over the
power band. At this time, power jet
specifications should not be set by feeling,
but should be made by checking the course
for vehicle speeds (for instance, actual
vehicle speeds can be determined by checking
gears and engine speeds when passing an
object on the straight lane). Since power
jet specifications give torqueful engine
characteristics which urge you to use higher
engine speed beyond the peak rpm, you may
feel slower in vehicle speed. Do not depend
upon your feeling only when judging vehicle
speeds. |
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2) |
Easiness to open the throttle is important.
Significant changes in characteristics, such
as changes to secondary compression, will
degrade the overall balance, eliminating the
positive aspects of power jet carburetors.
If you have a problem in changing
specifications or parts, standard settings
should be restored. |
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3) |
Ensure Carburetor box sealing and making
full use of ram pressure. |
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Setting of power jet cut off point |
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RS250 |
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mode |
code color |
Pwj cut off point
(rpm) |
remark |
1 |
- |
12750 |
Standerd |
2 |
blue |
12500 |
Included parts |
3 |
yellow |
12250 |
Optional parts |
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Settings of power jet cut off point depend
upon the use of gears according to course
layout. More specifically, the standard mode
1 should be used for the high-speed circuit
where 5th or 6th gear are frequently used,
the mode 2 for middle-speed circuit, such as
Sugo, and the mode 3 for the low-speed
circuit where 5th or 6th gears are seldom
used (see Figure below for recommended
modes). If the mode 3, where power jets
become ineffective in early stages, is used
at high-speed course, ineffective power jets
will cause significant lean fuel mixture
during acceleration in the 5th or 6th gears,
resulting in frequent occurrence of
detonation.
When power jet cut modes are to be changed,
course layout, detonation counters or piston
burning should be taken into account. |
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Redline
Powersports provides the above information as a courtesy; it is the
reader's responsibility to confirm the accuracy and applicability of
all information before performing any of the discussed adjustments,
modifications, procedures, etc; furthermore, the implementation of
any of the discussed adjustments, modifications, procedures, etc is
done at the sole risk of the reader. Redline
Powersports does NOT warranty or guarantee in any way the
information discussed in it's "Technical Information" pages or
elsewhere. Redline Powersports disclaims all responsibility
for consequential and incidental damages or any other loss arising
from the use of ANY information provided by Redline Powersports
and/or it’s vendors, suppliers, contractors, etc. irrespective of
how caused.
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COPYRIGHT 2003-2013, Technical Sports One: ALL RIGHTS
RESERVED
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